Open Plan Kitchen Living Room: Converting and Plastering
Quick Answer: Converting to an open plan kitchen living room involves removing non-load bearing walls or installing supporting beams for structural walls, followed by making good the floor, ceiling and walls with plaster. Budget £1,200–£3,500 for structural work, £800–£2,000 for plastering, and always obtain Building Regulations approval before starting. Most projects take 5-10 days including drying time. Understanding Open Plan Kitchen Living Spaces Open plan kitchen living rooms have become the gold standard for modern UK homes. By removing the wall between your kitchen and living room, you create a bright, sociable space that’s perfect for family life and entertaining. The conversion isn’t just about knocking through a wall, though. You’ll need to consider structural implications, Building Regulations compliance, and—crucially for a perfect finish—extensive plastering work to make the newly opened space look like it was always meant to be one room. We’ve completed dozens of these conversions across Kent, and the plastering stage is where many DIY projects fall short. Let’s walk through exactly what’s involved, from the initial structural assessment right through to that final skim coat. Planning Your Open Plan Conversion: What You Need to Know Structural Considerations The first and most critical question: is the wall you want to remove load-bearing? This determines everything else about your project. Load-bearing walls support the structure above—floor joists, upper floors, or roof weight. Removing one requires installing a steel beam (RSJ) or engineered timber beam to transfer the load. Non-load bearing (partition) walls simply divide space and can be removed more easily. External walls: Almost always load-bearing Walls running perpendicular to floor joists: Usually load-bearing Walls at the centre of the house: Often load-bearing Stud partition walls: Rarely load-bearing (but check anyway) ⚠️ Warning: Never assume a wall isn’t load-bearing. Always consult a structural engineer before removing any wall. Removing a load-bearing wall without proper support can cause catastrophic structural failure. Building Regulations Approval You’ll need Building Regulations approval for knocking through walls, even if planning permission isn’t required. This applies to both load-bearing and non-load bearing walls according to UK Building Regulations. Your local authority building control will inspect at key stages: before you start, when the beam is installed, and when the work is complete. Factor in £300–£500 for building control fees and 2-4 weeks for approval. The Knock Through Process: Step-by-Step Stage 1: Preparation and Temporary Support Before any wall comes down, you need temporary supports (Acrow props) to hold up the structure above. These adjustable steel columns are positioned either side of where the beam will go. For a typical 4-metre opening, you’ll need 4-6 Acrow props with scaffold boards (strongboys) to distribute the load. This isn’t optional—the ceiling will crack or collapse without proper support. Stage 2: Installing the Beam If you’re dealing with a load-bearing wall, a structural engineer will specify the beam size based on the span and load. Common options for domestic projects: Beam Type Typical Size Maximum Span Cost Range Steel RSJ 152×89mm 3.5 metres £350–£600 Steel RSJ 203×102mm 4.5 metres £500–£900 Engineered Timber (LVL) 90×400mm 4 metres £400–£700 Flitch Beam Custom 3.5 metres £600–£1,000 Steel beams (RSJs) are most common because they’re strong, reliable, and building inspectors understand them well. The beam sits on padstones—concrete or steel plates that spread the load onto the masonry either side. Stage 3: Removing the Wall With the beam in place and approved by building control, the old wall can be carefully removed. This creates enormous amounts of dust and debris—expect at least 10-15 heavy-duty rubble bags from a single wall. Professional builders use cutting equipment to minimise vibration damage to surrounding plaster. Sledgehammers work but often crack plaster in adjoining rooms, creating more remedial work. The Plastering Challenge: Making It Look Seamless Here’s where most DIY conversions fall apart. The structural work might be sound, but poor plastering screams “renovation” rather than achieving that seamless open plan look. What Needs Plastering After a Knock-Through? Removing a wall affects five surfaces that need attention: The beam soffit: Underneath the new RSJ or timber beam Both reveals: The sides where the old wall met the remaining walls Ceiling patches: Where the wall intersected the ceiling Floor level: The gap left by removing the wall base Any damaged areas: Cracks or loose plaster caused by vibration Boarding Out the Beam Steel beams must be boxed in with plasterboard before plastering—both for aesthetics and fire protection under Part B of the Building Regulations. We typically use 12.5mm standard plasterboard or 15mm fire-resistant board depending on the structural engineer’s specification. The framework is built from 50×25mm timber battens screwed to the beam and walls. Pro Tip: Add extra noggins (horizontal supports) within the box framework at 400mm centres. This prevents the plasterboard from flexing and cracking when you’re applying the skim coat. Many plasterers skip this step, then wonder why cracks appear after six months. The plasterboard joints are then taped with scrim or paper joint tape and filled with Gyproc EasiFill or similar joint compound. This creates a level base for the skim coat. For more detailed information on boarding techniques, see our guide on how to plasterboard a room. Making Good the Reveals Where the old wall met the existing walls, you’ll have an exposed edge—sometimes just plasterboard, sometimes a mix of brick, block, and old plaster. These reveals need careful preparation: Remove any loose plaster back to sound material (tap the wall—loose areas sound hollow) Cut back to create a clean edge using a bolster chisel and hammer Apply PVA bonding agent diluted 1:3 with water (two coats, letting first coat go tacky) Build up level with the existing wall using bonding plaster or Hardwall Once set (2-3 hours), apply final skim coat using British Gypsum Multi-Finish The key is feathering out the new plaster so it blends seamlessly with the old. This takes experience—you’re typically working across a 300-500mm width, gradually thinning the new plaster from 15mm thick right down to paper-thin at the edge. Ceiling Repairs The ceiling is often the
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