Understanding Plastering: What It Is and Why It Matters
Plastering is one of the most fundamental skills in the building trade, transforming rough brickwork, blockwork, or plasterboard into smooth, paintable surfaces. Whether you’re renovating a period property or finishing a new-build extension, understanding the plastering process separates amateur patch jobs from professional finishes that last decades.
In the UK construction industry, plastering must comply with Building Regulations Part B (fire safety) and relevant British Standards, particularly BS 5492:1990 for internal plastering. Modern plastering techniques have evolved significantly, with spray-applied systems and pre-mixed compounds now sitting alongside traditional sand-and-cement renders.
Types of Plaster: Choosing the Right Material
Walk into any Wickes or Travis Perkins, and you’ll face shelves of different plaster types. Each serves a specific purpose, and using the wrong one can lead to cracking, poor adhesion, or extended drying times.
Gypsum-Based Plasters (Most Common for Interior Work)
- Browning plaster: Undercoat plaster for solid backgrounds (brick, block, concrete). Mixed to a thicker consistency, applied 8-12mm thick, provides excellent key for final coat.
- Bonding plaster: Undercoat for low-suction backgrounds like concrete, plasterboard, or painted surfaces. Contains additives for better adhesion, applied 8-15mm thick.
- Finishing plaster: Final skim coat applied 2-3mm thick over undercoats or directly onto plasterboard. British Gypsum’s Thistle Multi-Finish is the industry standard.
- One-coat plaster: Combines undercoat and finish in a single application (12-15mm). Popular for small repairs but rarely used for whole rooms by professionals.
- Board finish: Specifically formulated for direct application to plasterboard, thinner consistency than multi-finish.
Cement-Based Plasters and Renders
- Sand-and-cement render: Traditional external render, typically 4:1 or 5:1 sand to cement ratio. Requires two or three coats totalling 15-20mm.
- Lime plaster: Breathable plaster for period properties, prevents moisture entrapment in solid walls. Sets slowly (several weeks) but offers superior flexibility.
- Monocouche render: Single-coat through-coloured render for external walls, popular in new builds, eliminates need for painting.
| Plaster Type | Application | Thickness | Drying Time | Cost (per 25kg bag) |
|---|---|---|---|---|
| Browning | Undercoat (solid backgrounds) | 8-12mm | 2-3 hours set, 5-7 days dry | £8-12 |
| Bonding | Undercoat (low suction) | 8-15mm | 1.5-2 hours set, 5-7 days dry | £9-13 |
| Multi-Finish | Final skim coat | 2-3mm | 1-1.5 hours set, 4-5 days dry | £9-14 |
| Board Finish | Plasterboard skim | 2-3mm | 1-1.5 hours set, 3-4 days dry | £9-13 |
| One-Coat | Single-application repairs | 12-15mm | 2 hours set, 7-10 days dry | £11-15 |
Essential Plastering Tools and Equipment
Professional results require professional tools. While you can technically plaster with just a trowel and bucket, the right equipment makes the difference between a frustrating struggle and a satisfying finish.
Basic Tool Kit (£150-250 Total Investment)
- Plastering trowel (14-16″): Marshalltown or Ragni models (£25-45) are industry favourites. The trowel becomes an extension of your hand.
- Hawk (12-14″): Holds working plaster at chest height (£15-25). Aluminium models are lighter; stainless steel lasts longer.
- Bucket trowel (6-8″): For mixing and loading hawk (£8-12).
- Mixing paddle and drill: Dedicated mixer paddle (1600W minimum) prevents lumps (£60-120 from Screwfix).
- Mixing buckets: Flexible rubber buckets (2-3 buckets for rotation) (£5-8 each).
- Devil float: Creates key on browning/bonding coat before skim (£12-18).
- Plastering sponge: Float finish and smooth edges (£3-6).
- Feather edge or darby (1.8-2.4m): Levels large areas, essential for walls over 2m (£15-30).
- Corner trowel: Internal angles without damage (£12-20).
- Gauging trowel (6-8″): Small areas and mixing (£8-15).
Additional Equipment for Serious Projects
- Plastering stilts: Work ceilings without scaffolding (£80-150). Takes practice but massively increases productivity.
- Mixer stand: Forced-action mixers for large projects (£200-400 hire per week).
- Dust sheets and protective covers: 12ft x 9ft heavy-duty sheets (£8-15 each).
- Spot board stand: Keeps plaster at working height (£25-45 or DIY from plywood).
- Spray bottles: Misting water onto drying plaster extends working time (£3-6).
Surface Preparation: The Foundation of Quality Plastering
Poor preparation causes 90% of plastering failures. A perfectly applied skim coat will still crack and blow if the substrate isn’t properly prepared. This stage separates DIY disasters from professional work.
Preparing Different Substrates
Brick and Blockwork:
- Remove dust, loose mortar, and organic growth with stiff brush
- Rake out joints 10mm deep if re-plastering old walls (improves mechanical key)
- Pre-wet high-suction backgrounds 30-60 minutes before plastering (prevents rapid moisture loss)
- Apply bonding agent (SBR diluted 1:3 with water) if surface is dusty or powdery
- Never use PVA as a bonding agent on high-suction backgrounds—it can form a waterproof barrier that causes delamination
Plasterboard:
- Tape all joints with scrim tape before skimming (prevents cracking along seams)
- Fill any damage or large gaps with bonding plaster, let dry 24 hours
- Ensure all screws/nails are below surface by 1-2mm (countersunk)
- Apply PVA solution (1:4 PVA to water) if board has been installed for weeks (reduces suction variability)
- Work quickly—plasterboard creates even suction that speeds up setting time
Painted or Sealed Surfaces:
- Remove loose or flaking paint completely (use scraper and wire brush)
- Score glossy surfaces with bolster chisel or scarifier to create mechanical key
- Apply neat SBR bonding agent or proprietary bonding liquid
- Use bonding plaster undercoat rather than browning (better adhesion to low-suction surfaces)
The Plastering Process: Step-by-Step Application
Professional plastering follows a systematic process that builds layers progressively. Rushing or skipping stages guarantees poor results.
Step 1: Mixing Plaster to the Correct Consistency
The most common beginner mistake is incorrect mixing. Different plasters require different consistencies, and this changes between coats.
Undercoat Plaster (Browning/Bonding):
- Fill bucket 1/3 with clean water (approximately 10 litres for 25kg bag)
- Add plaster gradually while mixing with paddle on medium speed
- Aim for thick, creamy consistency—should fall off trowel slowly but not be stiff
- Mix for 1-2 minutes maximum (over-mixing accelerates setting)
- Pot life: 40-60 minutes working time in typical room temperature (18-20°C)
Finishing Plaster (Multi-Finish/Board Finish):
- Clean bucket thoroughly (residue from previous mix accelerates setting)
- Fill 1/3 with clean water (approximately 11-12 litres for 25kg bag)
- Add plaster, mix to double cream consistency—should coat trowel smoothly
- Critical ratio: too dry creates dragging and trowel marks; too wet causes sagging
- Pot life: 60-90 minutes (work methodically, don’t rush)
| Plaster Type | Water (per 25kg) | Consistency | Pot Life | Coverage |
|---|---|---|---|---|
| Browning | 10-10.5L | Thick cream | 40-60 min | 2.3m² at 11mm |
| Bonding | 10-10.5L | Thick cream | 45-60 min | 2.6m² at 8mm |
| Multi-Finish | 11.5-12L | Double cream | 60-90 min | 9-10m² at 2mm |
| Board Finish | 11-12L | Double cream | 60-90 min | 10-11m² at 2mm |
Step 2: Applying the Undercoat (If Required)
Solid backgrounds (brick, block, dense concrete) require an undercoat before the final skim. This builds up thickness and provides a uniform surface for the finishing coat.
Application technique:
- Load hawk with plaster using bucket trowel
- Transfer plaster to trowel (takes practice—start with smaller amounts)
- Apply bottom to top in upward sweeping motions, angled 30-45° to wall
- Build to 8-12mm thickness (check with straight edge)
- Level with darby/feather edge using zigzag motion while plaster is still wet
- Scratch surface with devil float before plaster sets (creates mechanical key for skim coat)
- Allow to dry completely—minimum 24 hours, ideally 48-72 hours depending on conditions
Step 3: Applying the Skim Coat (Final Finish)
The skim coat creates the smooth, paintable surface. This stage requires the most skill—rushing produces trowel marks, ripples, and frustration.
First skim application:
- Apply thin, even coat (2mm) using firm pressure and upward strokes
- Cover entire area quickly—speed matters here (prevents patchy setting)
- Don’t obsess over perfection on first coat; focus on even coverage
- Flatten any high spots or ridges while material is workable
- Let plaster firm up 15-20 minutes (watch for matt finish appearing)
Second skim (tightening up):
- Spray water lightly onto surface with plant mister
- Hold trowel at shallow angle (10-15°) and apply firm pressure
- Long, sweeping strokes flatten ripples and fill any low spots
- Work methodically across wall—don’t jump around randomly
- This stage removes 70% of imperfections from first coat
Final trowelling (polishing):
- Wait until plaster reaches firm but not hard consistency (30-45 minutes after first coat)
- Apply water sparingly with trowel or sponge float
- Polish with trowel held almost flat against wall, using firm pressure
- Work in overlapping arcs and circles—brings fine particles to surface
- Continue until surface achieves glass-like finish with no trowel marks
- Each pass removes imperfections; experienced plasterers do 5-7 final trowels
For a more detailed explanation of the initial layer application, see our guide on applying the first coat of plaster.
Common Plastering Mistakes and How to Avoid Them
Even experienced tradespeople occasionally fall into these traps. Awareness prevents costly do-overs.
Mistake 1: Working Too Fast or Too Slow
Plaster doesn’t wait for you. Work too slowly and it sets before you can level it. Rush the process and you’ll have a rough, uneven surface.
Solution: Plan your work area. A beginner should limit skim coating to 4-6m² per mix. As skills improve, increase area gradually.
Mistake 2: Incorrect Wall Preparation
Dusty, sealed, or variably absorbent surfaces cause delamination, hollowness, and cracking.
Solution: Test suction by splashing water on surface. If it absorbs instantly, pre-wet the background. If water runs off, apply bonding agent. Consistency matters.
Mistake 3: Overworking the Plaster
Excessive trowelling after plaster has started setting creates burn marks, scratches, and a polished surface that won’t accept paint properly.
Solution: Learn to read the plaster. It goes through distinct phases: wet (shiny), firming (semi-matt), firm (matt but workable), setting (resist trowel pressure). Stop trowelling once it resists your trowel pressure.
Mistake 4: Poor Environment Control
Temperature and humidity dramatically affect setting times. Plastering in freezing conditions or during heatwaves causes problems.
Optimal conditions:
- Temperature: 13-20°C (avoid plastering below 5°C or above 30°C)
- Humidity: 40-70% relative humidity
- Ventilation: good air movement without direct drafts on wet plaster
- Never use heaters to speed drying—causes rapid moisture loss and cracking
Mistake 5: Painting Too Soon
Painting before plaster fully dries traps moisture, causing bubbling, poor adhesion, and potential mould growth.
Solution: Follow proper drying schedules. Standard gypsum plaster requires 4-5 days minimum before applying mist coat. Check our detailed guide on plaster drying times for specific conditions.
Plastering Costs: What to Expect in 2026
Professional plastering represents significant investment, but quality work adds substantial value to properties.
Labour Costs (Kent and Southeast England)
| Work Type | Cost per m² | Day Rate | Notes |
|---|---|---|---|
| Skim coat over plasterboard | £15-20 | £200-280 | Fastest work, even suction |
| Two-coat plaster (solid walls) | £20-25 | £220-300 | Includes undercoat + skim |
| Ceiling plastering | £25-35 | £250-320 | More difficult, slower work |
| Small repairs/patches | £80-150 minimum | N/A | Call-out + materials |
| Period property (lime plaster) | £35-50 | £280-350 | Specialist skills required |
Material Costs for DIY Projects
Standard bedroom (3m x 4m with 2.4m ceiling height):
- Multi-finish plaster: 6-7 x 25kg bags (£54-98)
- Bonding/browning (if needed): 10-12 x 25kg bags (£90-144)
- Scrim tape, corner beads: £10-15
- Bonding agent: £15-25
- Total materials: £170-280
For comprehensive pricing breakdowns across different project types, consult our detailed plastering cost guide for 2026.
Drying Times and Decoration Schedule
Patience during drying prevents costly decoration failures. Plaster releases approximately 1 litre of water per 25kg bag, which must evaporate completely before painting.
Standard Drying Schedule
| Stage | Time After Plastering | Appearance | Action |
|---|---|---|---|
| Initial set | 1-2 hours | Surface firm to touch | Stop trowelling |
| Surface dry | 24-48 hours | Lighter colour, matt finish | Gentle ventilation OK |
| Light pink stage | 3-5 days | Uniform light pink/cream | Ready for mist coat |
| Fully cured | 4-6 weeks | Stable colour | Ready for wallpaper |
Environmental factors affecting drying:
- Cold weather: add 50-100% to drying times (winter plastering can take 7-10 days)
- High humidity: significantly extends drying (avoid plastering during prolonged rain)
- Thick coats: each additional 5mm adds approximately 1-2 days drying time
- Ventilation: gentle air movement helps, but avoid cross-drafts during first 24 hours
Once dry, follow our guidance on when to paint new plaster to ensure proper adhesion and finish.
DIY vs Professional Plastering: Making the Right Choice
Plastering sits in an awkward middle ground—too difficult to master in a weekend, but not so complex that DIY is impossible.
When DIY Makes Sense
- Small repair patches under 0.5m² (practice builds confidence)
- Outbuilding or garage walls where perfection isn’t critical
- You have realistic expectations and patience to learn
- Budget constraints make professional work prohibitive
- You’re willing to invest time practising on scrap board first
When to Call Professionals
- Entire rooms or multiple walls (quality matters, visible every day)
- Ceilings (difficult, dangerous work requiring stilts/scaffolding)
- Period properties requiring lime plaster or specialist finishes
- Damp-affected walls needing tanking or damp-proof systems
- Time-sensitive projects (professionals complete in days what takes DIYers weeks)
- Properties for sale (poor plastering devalues homes significantly)
If you’re considering DIY repairs, our article on patching existing plaster provides specific guidance for successful small-scale work.
Building Regulations and Standards Compliance
While plastering itself isn’t heavily regulated, related work triggers compliance requirements.
Key UK Regulations
Fire Safety (Part B): Plasterboard in escape routes, protected shafts, and compartmentation must achieve specified fire ratings. Typically 12.5mm standard board provides 30 minutes; fire-rated boards achieve 60-120 minutes depending on specification.
Thermal Performance (Part L): When plastering external walls, insulated plasterboard may be required to meet U-value targets (typically 0.28 W/m²K or better for walls). Part L of the Building Regulations sets these standards.
Structural Alterations: If removing walls before plastering, confirm they’re non-load-bearing or obtain structural engineer certification before proceeding. Building Control notification required for most structural work.
Maintenance and Long-Term Care
Properly applied and maintained plaster lasts 50-75 years in domestic properties. Minor maintenance prevents major remedial work.
Regular Inspection Points
- Cracks appearing along joints (usually settlement, monitor for movement)
- Hollow sounds when tapped (indicates delamination from substrate)
- Water stains or dampness (address source before re-plastering)
- Crumbling or powdery surface (may indicate salt contamination or unsuitable plaster type)
Preventing Damage
- Maintain consistent internal humidity (40-60%) to prevent expansion/contraction cracking
- Fix leaks immediately—water is plaster’s enemy
- When hanging heavy items, use appropriate fixings rated for plasterboard or solid walls
- Redecorate every 5-7 years to maintain protective coating
- Investigate cracks promptly—small issues become major problems if ignored
Frequently Asked Questions
How long does it take to learn plastering properly?
Basic competence for small patches takes 20-30 hours of practice. Professional-standard work on full rooms typically requires 6-12 months of regular work. Most plasterers complete 2-3 year apprenticeships combining on-site training with college coursework. The skill ceiling is high—many tradespeople continue improving technique throughout 20+ year careers. If you’re serious about learning, consider enrolling in a recognised plastering course that provides structured training.
Can you plaster over old plaster, or must you remove it first?
You can skim over existing plaster if it’s sound (no hollowness, firmly attached, structurally intact). Test by tapping—solid plaster sounds dull; blown plaster sounds hollow and drum-like. Remove any loose, damaged, or blown areas back to solid substrate. For heavily damaged walls (over 30% requiring removal), complete re-plastering often proves more cost-effective than extensive patching. Never plaster over wallpaper, flaking paint, or unstable surfaces.
Why does my plaster keep cracking and how can I prevent it?
Cracking typically results from: (1) Rapid drying due to excessive heat or ventilation, (2) Insufficient base coat thickness or poor suction control, (3) Structural movement in the building, (4) Plaster applied too thickly in single coat (should be maximum 15mm), (5) Wrong plaster type for substrate. Prevent cracking by controlling environment, proper surface preparation, appropriate undercoat thickness, and allowing proper drying between coats. Fine hairline cracks are normal in first year as plaster cures—monitor but don’t panic. Our detailed guide explains why plaster cracks and prevention strategies.
What’s the difference between plastering and skimming?
Plastering is the general term for applying any plaster coating. Skimming specifically refers to applying a thin (2-3mm) final finishing coat over plasterboard or an existing undercoat. All skimming is plastering, but not all plastering is skimming. Two-coat plastering involves base coat (browning/bonding) followed by skim finish. Single-coat skimming over plasterboard is most common in modern new-builds. Rendering is external plastering, typically cement-based rather than gypsum.
Is it normal for plaster to smell during drying, and what does it mean?
Fresh gypsum plaster has a mild, slightly chalky smell—completely normal. Strong musty or damp odours indicate moisture problems in substrate or poor ventilation during drying. If you detect ammonia or chemical smells, this suggests contamination or use of unsuitable additives. Properly applied plaster in good conditions should smell neutral within 48 hours. Persistent smells warrant investigation—may indicate hidden damp, old animal urine in walls, or substrate issues requiring attention before decoration.
Can I use a dehumidifier to speed up plaster drying?
Use dehumidifiers cautiously and only after initial set (24+ hours). Running dehumidifiers too early causes rapid surface drying while interior remains wet, leading to cracking and poor curing. After 24-48 hours, a dehumidifier set to 50-60% relative humidity can gently accelerate drying without damage—particularly useful in winter or humid conditions. Never use direct heat (fan heaters, radiators on full) pointed at fresh plaster. Gradual, even drying produces stronger, more durable finish. Under ideal conditions (18-20°C, gentle ventilation), artificial drying assistance is unnecessary.
Final Thoughts: Mastering the Craft
Plastering combines technical knowledge with physical skill, patience, and experience-based judgement. The gap between adequate and excellent plastering is vast—professional plasterers charging premium rates earn their money through years of refined technique.
For DIY enthusiasts, start small, practice extensively on non-critical surfaces, and maintain realistic expectations. For those hiring professionals, understand that cheapest quotes rarely deliver best results. Quality plastering transforms living spaces, adds value, and lasts decades when executed properly.
Whether you’re tackling repairs yourself or planning a full-house renovation, understanding the fundamentals helps you make informed decisions, communicate effectively with trades, and appreciate the craft that creates the smooth walls we take for granted daily.
